The chemical industry has a long tradition of producing polymers. This involves turning small molecular building blocks into long chains of molecules that bond together. Polymers are the basis of all kinds of everyday plastics, such as PET and polyurethane.
However, while the formation of polymers is well established and well researched, scientists have given little attention to how polymer chains are broken down (a process called depolymerisation) to recover their individual building blocks – monomers. One reason for this is that breaking down polymers is a complex process. Whether a polymer can be broken back down at all into its constituent parts depends on which of the different polymer manufacturing processes were used. Another reason is that the depolymerisation processes used to date require a lot of energy, which has made them economically unviable. Added to this is the fact that recycled polymers are usually only used in the manufacture of low-value products.
Breaking down polymers is the goal
Athina Anastasaki, Professor of Polymeric Materials at ETH Zurich, wants to change this. She has set herself the goal of producing polymers that can be easily broken down into their building blocks so that they can be fully recycled.
The materials scientist has been able to take a first important step in this direction: A study by her group has just been published in the
Journal of the American Chemical Society
. In it, Anastasaki and her colleagues show that they can break down certain polymers into their basic building blocks – monomers – and recycle them for use in materials for further applications.
The polymers broken down are polymethacrylates (e.g. Plexi Glass) that were produced using a specific polymerisation technique called reversible addition-fragmentation chain-transfer polymerisation – otherwise known as RAFT. This relatively new method, which is now also attracting the interest of industry, produces polymer chains of uniform length.
The researchers at ETH Zurich have succeeded in recovering up to 92 percent of the building blocks of polymethacrylates without adding a catalyst that would enable or accelerate the reaction. “Our method could conceivably be developed even further to involve the use of a catalyst. This could increase the amount recovered even more,” says Anastasaki.
The chemical group present at the end of a polymer chain is crucial for the polymer’s breakdown. By heating the polymer solvent mixture to 120°C, the researchers created what are referred to as “radicals” at the end of a polymethacrylate chain, which triggered the depolymerisation. Researchers at the Australian National University in Canberra were able to confirm the results mathematically.
Producing the same or a different product
According to Anastasaki, the building blocks recovered in this way can be used to produce the same polymer or a completely different product – an insoluble hydrogel that can also be broken down into its monomers. The newly created products are of similar quality to the original ones. This is in contrast to previous products made from recycled polymers.